THE BMIL GROUP

EVERY STANDARD & SPEC OF THE LOWER 5O STATES

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Monitoring Wells

    VALVE BOXES
    EXTENSIONS
    SERVICE BOXES
    LOCKING BOTTOMS
    RITE - HITES
    CURB BOX RODS
    STAINLESS RODS

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Beehive Grates

    Convex
    Concave
    Vandall Proof
    Bolted
    Galvanized
    Shallow Beehives
    Pipe Beehives

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Utility Frames & Covers

    Pull Boxes
    Spice Boxes
    Junction Boxes
    Telephone Frames & Covers
    Electric Frames & Covers
    Communication Frames & Covers
    Hydronic Frames & Covers

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Round Frames & Covers

    Sanitary Frames & Covers
    Storm Frames & Covers
    Septic Frames & Covers
    Telephone Frames & Covers
    Electric Frames & Covers
    Communication Frames & Covers
    Water Tite Frames & Covers

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Square Frames & Covers

    Pull Boxes
    Spice Boxes
    Junction Boxes
    Telephone Frames & Covers
    Electric Frames & Covers
    Communication Frames & Covers
    Bolted Frames & Covers

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Round Frames & Grates

    CONCAVE GRATES
    CONVEX GRATES
    RADIAL GRATES
    WHILPOOL GRATES
    BI CYCLE PROOF GRATES
    ADA GRATES
    HEEL PROOF GRATES

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Square Frames & Grates

    CONCAVE GRATES
    CONVEX GRATES
    RADIAL GRATES
    WHILPOOL GRATES
    BI CYCLE PROOF GRATES
    ADA GRATES
    HEEL PROOF GRATES

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Curb Inlets

    30 x 48 Curb Inlets
    30 x 36 Curb Inlets
    42 x 48 Curb Inlets
    24 x 36 Curb Inlets
    24 x 48 Curb Inlets
    18 x 24 Curb Inlets
    24 x 24 Curb Inlets

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Catch Basins

    30 x 48 Catch Basins
    30 x 36 Catch Basins
    42 x 48 Catch Basins
    24 x 36 Catch Basins
    24 x 48 Catch Basins
    18 x 24 Catch Basins
    24 x 24 Catch Basins

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Cleanouts

    Water Cleanouts
    Sewer Cleanouts
    Top Hat Cleanouts
    Electric Cleanouts
    Storm Cleanouts
    Water Tite Cleanouts
    Shallow Cleanouts

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Pipe Grates

    12" Pipe Grates
    15" Pipe Grates
    18" Pipe Grates
    24" Pipe Grates
    30" Pipe Grates
    36" Pipe Grates
    8" Pipe Grates

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Paving Risers

    VALVE BOX RISERS
    ADJUSTABLE RISERS
    MANHOLE RISERS
    CURB INLET RISERS
    CATCH BASIN RISERS
    RITE -HITE
    VALVE BOX EXTNS

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Trench Grates

    CONCRETE
    CAST IRON
    DUCTILE IRON
    ALUMINUM
    BRONZE
    HDPE
    FRP

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Tree Grates

    CONCRETE
    CAST IRON
    DUCTILE IRON
    ALUMINUM
    BRONZE
    HDPE
    FRP

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Water Works

    VALVE BOXES
    EXTENSIONS
    SERVICE BOXES
    LOCKING BOTTOMS
    RITE - HITES
    CURB BOX RODS
    STAINLESS RODS

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Monitoring Wells

    VALVE BOXES
    EXTENSIONS
    SERVICE BOXES
    LOCKING BOTTOMS
    RITE - HITES
    CURB BOX RODS
    STAINLESS RODS

  • The Winning Combination

    Increase your Profits
    Retrofit with Precast Concrete
    Precast Molds/Forms Available
    Higher grade Metals
    Unlimited Options!
    Create your castings BRAND
    Optimizations

    Freaturing Construction Castings

    Beehive Grates

    Convex
    Concave
    Vandall Proof
    Bolted
    Galvanized
    Shallow Beehives
    Pipe Beehives
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OUR PLEDGE!

BACKED BY THE BEST

STATE OF THE ART FACILITIES
MEGA FOUNDRIES

MARINE PRODUCTS

OUR ECOSYSTEM

QUICK LINKS
UNLIMITED OPTIONS
THE WINNING COMBINATION

METALS & MATERIALS

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Rolling a material passes a hot part between two thick steel rollers to slowly bend or shape material to a specific diameter equal to the distance between the rollers. This process is often much faster when forming round stock or other flat pieces but can also include a textured roller to place a pattern or other shape onto the workpiece.

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PROCESSES

We, as a prominent leader in the industry, have internationally acclaimed standard production facilities with a pure perception to achieve quality excellence and quantitative growth. Using medium frequency induction melting furnaces for optimal metal availability and power efficiency, we keep in mind to ensure everything is perfect. In addition to that, multiple furnaces with modern technology and control systems have been installed from time to time.

It is mandatory for any high-quality casting to begin with a best quality mould. This is always and undoubtedly seen in our investments in technology for producing moulds which result in castings which are best in dimensional accuracy & excellent surface finish.

No bake moulding process

No bake moulding process consists of 85% of our total capacity. We do casting for frames, end-shields, gear box, pump by using No-Bake process. This casting technique creates moulds with excellent dimensional stability. The casting surface finish is also enhanced and polished over other sand casting processes.

Moulding Line

This moulding Line is one-of-its-kind in India and in addition to that it is a fast Loop moving line. It consists of Automated Track for Pattern Change, Mould Transfer Car, Automated Flow Coater, Gas Fired Oven, and Track for Pouring, Transfer Car for Pouring Loop & Reclamation Plant. We do casting for Frame Size 160 to 315, End- Shield casting, Gearbox casting and Valve Body Casting in this plant.

Hand Moulding

In our Hand-Moulding department we make single piece casting weighing from 30kg to 3000kg for electric motors, end shields, valve component, gear boxes, foundation plates, machine tool casting etc…

Green Sand processes consists of 15% of our total capacity. We do casting for Endshields, Alternator parts, Valve Casting, Bearing Housing & Covers in this process. This process is ideal and exceptional for casting with less weight. For many metal applications, green sand processes are the most cost-effective of all metal forming operations. We utilise it as per the necessity of the product specification and client requisites

We have a specially designed ARPA 450 Moulding Line for Green Sand process mould.

Fettling is a process of removing excess material from castings often formed by the die’s parting lines during the casting process when molten metal is injected into the mould. For Surface cleaning we use Hanger type and Tumblast type shot blasting machines. We use the latest grinding machines and grinding technology in order to ensure that each and every casting is well finished. These are precisely and carefully executed as the margin of error is really less in this.

Castings can be finished with a range of painted finishes to meet client specifications. Castings are painted using Flow coating, Spray coating or Dipping Process which strictly adhere to C3 & C5 Painting Process. Painted Castings
undergo rigorous paint quality checks which further increases the casting aesthetics.

  • DFT checking by Paint Thickness Gauge
  • Cross cut Test Meter
  • Calibration Method with Master Piece & Thickness Film

We have a pattern shop where we maintain our customers patterns. We do not make patterns but if required we arrange for pattern making from some of the best pattern manufacturers in India.

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EQUIPMENT & INFRASTRUCTURE

Forging press is often a great choice for operations requiring superior part strength, custom shapes and sizes, or unique performance specifications.

Open die forging uses multiple dies which do not fully enclose the part. This process is ideal for simple shapes at lower volumes, and secondary machining is typically required.

In closed die forging, the tooling completely surrounds the part. This allows the press to form more complex shapes at higher volumes, with little to no secondary machining required. Costs for closed dies typically run much higher than open dies, but this process results in better accuracy of the finished part.

Hot forging allows for the best material deformation during the forging process because of the addition of heat. Typically, hot forging presses utilize an electric heating system which has the highest temperature capacity of all press heating methods.

Cold forging is best for simple shapes, high part volumes, and limited budgets. Because additional force is required to manipulate cold or ambient-temperature materials, cold forging presses typically require much higher tonnages. Cold forged materials need to have high ductility and less sensitivity to strain hardening to withstand the cold forging process without cracks and breaks.

This process includes the use of heavy power hammers that are lifted and “dropped” onto the workpiece to deform it in the shape of the underlying die and the shape of the hammer. This can be used to form large, thick, or cold pieces because the hammer can produce momentary forces beyond that of a similarly sized press.

Rolling a material passes a hot part between two thick steel rollers to slowly bend or shape material to a specific diameter equal to the distance between the rollers. This process is often much faster when forming round stock or other flat pieces but can also include a textured roller to place a pattern or other shape onto the workpiece.

FABRICATION CAPABILITIES

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This process includes the use of heavy power hammers that are lifted and “dropped” onto the workpiece to deform it in the shape of the underlying die and the shape of the hammer. This can be used to form large, thick, or cold pieces because the hammer can produce momentary forces beyond that of a similarly sized press.

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From Desk to your door complete undertaking by us

MODERN EQUIPMENTS

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FUTURISTIC TECHNOLOGIES

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UNMATCHED CAPABILITIES

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ADVANCED ENGINEERING

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OEM

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INNOVATIONS

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SIMPLIFY & OPTIMIZE

ALWAYS ABOUT YOUR MOVES

ALL METALS ANY TOOLING LOWER COSTS
EXCEEDING
STANDARDS OPTIMIZATION ALTERNATE
MATERIALS
MODERN
PROCESSES BREAKTHROUGH
TECHNOLOGIES TOTALLY
DIGITAL

CONSTRUCTION CASTINGS

FRAMES & GRATES

MANHOLE COVERS

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TRENCH GRATES

WATER WORKS

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LOCKING BOTTOMS

RITE - HITES

CURB BOX RODS

STAINLESS RODS

METER BOXES

LIDS

INTRODUCTION

Sixty plus years and three Generations of Producing the Family of Mamhole Covers & Grates . We believe we seen it almost all had the opportunity have worked with most Engineers ,Public Works and Agencies and have established new Standards in the Lower Fifty states.
There is much more to be improved and we be delighted to team up with your company.

FABRICATION & MACHINE SHOP

INTRODUCTION

Totally modern Machine Shops with constant upgrades makes it posssible to work with high valued Projects with several major Agencies where Quality, Precision & scale with time demanding delivery schedules.
Our Facilities include but not limited with Robotic Welding, Shearing, Stamping, Laser Cutting, Plasma Cutting, Rolling, Bending, Extruding, powder Coating, Galvanizing and all the modern methods available.

PAVING

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VALVE BOX EXTNS

CURB BOX EXTNS

FIXED RISERS

PRECAST FORMS

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  • Leaching Forms
  • Catch Basin Forms
  • Trash Racks
  • Box Culvert Forms
  • Curb Inlet Forms
  • Casting Table Forms
  • Headwall Forms
  • Lifting Beams
  • Median Barrier Forms
  • Grade Ring Forms
  • Double Tee Forms

WATER WORKS TOOLS

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BRASS BOLTS

VBX LIDS

CURB BOX LIDS

LOCKING LIDS

GRATES ETC.

PRECAST CONCRETE EQUIPMENT

PRECAST

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VALVE BOX EXTNS

CURB BOX EXTNS

FIXED RISERS

PRECAST FORMS

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  • Leaching Forms
  • Catch Basin Forms
  • Trash Racks
  • Box Culvert Forms
  • Curb Inlet Forms
  • Casting Table Forms
  • Headwall Forms
  • Lifting Beams
  • Median Barrier Forms
  • Grade Ring Forms
  • Double Tee Forms

PRECAST

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BRASS BOLTS

VBX LIDS

CURB BOX LIDS

LOCKING LIDS

PRECAST

INTRODUCTION

Totally modern Machine Shops with constant upgrades makes it posssible to work with high valued Projects with several major Agencies where Quality, Precision & scale with time demanding delivery schedules.
Our Facilities include but not limited with Robotic Welding, Shearing, Stamping, Laser Cutting, Plasma Cutting, Rolling, Bending, Extruding, powder Coating, Galvanizing and all the modern methods available.

MARINE PRODUCTS

INTRODUCTION

Our offices & warehouses being located in coastal cities like Baltimore,Charleston,Tampa to name a few made it very convenient to become leaders in Marine Engineering & Products. The high strength requirements is very easily adaptoble with our Forging Units for strength & versatility

ANCHORS

BOLLARDS

BRIDGES & WATERWAYS

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SHIP BUILDING

TRENCH GRATES

ALUMINUM TRENCH GRATES

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VALVE BOX EXTNS

CURB BOX EXTNS

FIXED RISERS

STEEL TRENCH GRATES

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  • Leaching Forms
  • Catch Basin Forms
  • Trash Racks
  • Box Culvert Forms
  • Curb Inlet Forms
  • Casting Table Forms
  • Headwall Forms
  • Lifting Beams
  • Median Barrier Forms
  • Grade Ring Forms
  • Double Tee Forms

CAST IRON TRENCH GRATES

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BRASS BOLTS

VBX LIDS

CURB BOX LIDS

LOCKING LIDS

DUCTILE TRENCH GRATES

INTRODUCTION

Totally modern Machine Shops with constant upgrades makes it posssible to work with high valued Projects with several major Agencies where Quality, Precision & scale with time demanding delivery schedules.
Our Facilities include but not limited with Robotic Welding, Shearing, Stamping, Laser Cutting, Plasma Cutting, Rolling, Bending, Extruding, powder Coating, Galvanizing and all the modern methods available.

OUR PROCEDURES

RE-DESIGN & OPTIMIZATION

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PROTOTYPING & SAMPLING

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Coatings
Assembly
Secondary Inspection
Packaging
Final Inspection
Logistics
To your Door - Repeat

PLANNING & PRODUCTION

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Coatings
Assembly
Secondary Inspection
Packaging
Final Inspection
Logistics
To your Door - Repeat

QUALITY CONTROL & TESTING

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Chemical inspections

Collecting data

Quality certificates

Setting testing standards

Surface finishing

Test the radiography

COATINGS & PAINTING

FINISHING & ASSEMBLY

PACKAGING & LOGISTICS

PRODUCT SHOWCASE

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Research Center
Florida, USA

OUR PILLARS FOR SUCCESS

INNOVATIONS

At Mega Foundries every Products undergoes a rigid Stress Test no matter its current standing just for for evaluation and recommendations for future recourse always seeking the opportunity to include a new innovation to the Industry always being ahead of our Piers

COST SAVINGS

Because of New Technologies and implementations of advanced processes and methods Team Mega Foundries has always modernized and guaranteed cost savings

OPTIMIZATION

Ten Points of optimization is a Manta at Mega Foundries. Optimization details at confidential and available to customers.

MODERN EQUIPMENT

Disa of Denmark, Sinto of Japan, & Megma Soft of Germany foundry equipment used for our manufacturing. We are constantly upgrading and being ahead delivering the best to our valued customers

CUTTING EDGE TECHNOLOGIES

AI is appreciated and is inclusive at Mega Foundries. Foundry Technologies is advanced at Mega Foundries facilities

ADVANCED ENGINEERING

Reverse Engineering is an absolute with Team Mega Foundries Engineering. We always go back to the origins of the product and innovate new additions to be ahead in the industry

INDUSTRIES

PRODUCTS

METALS & ALLOYS

SPECIFICATIONS

STANDARDS

ASSOCIATIONS

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AUTHORITIES & STANDARDS

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