OUR PLEDGE!
BACKED BY THE BEST
OUR ECOSYSTEM
QUICK LINKS
UNLIMITED OPTIONS
THE WINNING COMBINATION
CAST IRON
DUCTILE IRON
AUSTEMPERED
MEONITE
STAINLESS
ALUMINIUM
CARBON STEEL
Rolling a material passes a hot part between two thick steel rollers to slowly bend or shape material to a specific diameter equal to the distance between the rollers. This process is often much faster when forming round stock or other flat pieces but can also include a textured roller to place a pattern or other shape onto the workpiece.
ALLOY STEEL
MAGNESSIUM STEEL
FURNACES
We, as a prominent leader in the industry, have internationally acclaimed standard production facilities with a pure perception to achieve quality excellence and quantitative growth. Using medium frequency induction melting furnaces for optimal metal availability and power efficiency, we keep in mind to ensure everything is perfect. In addition to that, multiple furnaces with modern technology and control systems have been installed from time to time.
Moulding Processes
It is mandatory for any high-quality casting to begin with a best quality mould. This is always and undoubtedly seen in our investments in technology for producing moulds which result in castings which are best in dimensional accuracy & excellent surface finish.
No bake moulding process
No bake moulding process consists of 85% of our total capacity. We do casting for frames, end-shields, gear box, pump by using No-Bake process. This casting technique creates moulds with excellent dimensional stability. The casting surface finish is also enhanced and polished over other sand casting processes.
Moulding Line
This moulding Line is one-of-its-kind in India and in addition to that it is a fast Loop moving line. It consists of Automated Track for Pattern Change, Mould Transfer Car, Automated Flow Coater, Gas Fired Oven, and Track for Pouring, Transfer Car for Pouring Loop & Reclamation Plant. We do casting for Frame Size 160 to 315, End- Shield casting, Gearbox casting and Valve Body Casting in this plant.
Hand Moulding
In our Hand-Moulding department we make single piece casting weighing from 30kg to 3000kg for electric motors, end shields, valve component, gear boxes, foundation plates, machine tool casting etc…
Green Sand Processes
Green Sand processes consists of 15% of our total capacity. We do casting for Endshields, Alternator parts, Valve Casting, Bearing Housing & Covers in this process. This process is ideal and exceptional for casting with less weight. For many metal applications, green sand processes are the most cost-effective of all metal forming operations. We utilise it as per the necessity of the product specification and client requisites
We have a specially designed ARPA 450 Moulding Line for Green Sand process mould.
Shot Blasting and Fettling
Fettling is a process of removing excess material from castings often formed by the die’s parting lines during the casting process when molten metal is injected into the mould. For Surface cleaning we use Hanger type and Tumblast type shot blasting machines. We use the latest grinding machines and grinding technology in order to ensure that each and every casting is well finished. These are precisely and carefully executed as the margin of error is really less in this.
Paint & Coating Processes
Castings can be finished with a range of painted finishes to meet client specifications. Castings are painted using Flow coating, Spray coating or Dipping Process which strictly adhere to C3 & C5 Painting Process. Painted Castings
undergo rigorous paint quality checks which further increases the casting aesthetics.
- DFT checking by Paint Thickness Gauge
- Cross cut Test Meter
- Calibration Method with Master Piece & Thickness Film
Pattern Shops
We have a pattern shop where we maintain our customers patterns. We do not make patterns but if required we arrange for pattern making from some of the best pattern manufacturers in India.
Prototyping
Hydraulic Forging Presses
Forging press is often a great choice for operations requiring superior part strength, custom shapes and sizes, or unique performance specifications.
Open Die Forging
Open die forging uses multiple dies which do not fully enclose the part. This process is ideal for simple shapes at lower volumes, and secondary machining is typically required.
Closed Die Forging
In closed die forging, the tooling completely surrounds the part. This allows the press to form more complex shapes at higher volumes, with little to no secondary machining required. Costs for closed dies typically run much higher than open dies, but this process results in better accuracy of the finished part.
Hot Forging
Hot forging allows for the best material deformation during the forging process because of the addition of heat. Typically, hot forging presses utilize an electric heating system which has the highest temperature capacity of all press heating methods.
Cold Forging
Cold forging is best for simple shapes, high part volumes, and limited budgets. Because additional force is required to manipulate cold or ambient-temperature materials, cold forging presses typically require much higher tonnages. Cold forged materials need to have high ductility and less sensitivity to strain hardening to withstand the cold forging process without cracks and breaks.
Drop Forging
This process includes the use of heavy power hammers that are lifted and “dropped” onto the workpiece to deform it in the shape of the underlying die and the shape of the hammer. This can be used to form large, thick, or cold pieces because the hammer can produce momentary forces beyond that of a similarly sized press.
Roll Forging
Rolling a material passes a hot part between two thick steel rollers to slowly bend or shape material to a specific diameter equal to the distance between the rollers. This process is often much faster when forming round stock or other flat pieces but can also include a textured roller to place a pattern or other shape onto the workpiece.
ROBOTIC WELDING
SHEARING
STAMPING
ROLLING
BENDING
CUTTING
This process includes the use of heavy power hammers that are lifted and “dropped” onto the workpiece to deform it in the shape of the underlying die and the shape of the hammer. This can be used to form large, thick, or cold pieces because the hammer can produce momentary forces beyond that of a similarly sized press.
MILING
PUNCHING
COATING
From Desk to your door complete undertaking by us
SIMPLIFY & OPTIMIZE
ALWAYS ABOUT YOUR MOVES
ALL METALS ANY TOOLING LOWER COSTS
EXCEEDINGSTANDARDS OPTIMIZATION ALTERNATEMATERIALS
MODERNPROCESSES BREAKTHROUGHTECHNOLOGIES TOTALLYDIGITAL
CONSTRUCTION CASTINGS
FRAMES & GRATES
ADA FRAMES & GRATES
BOLTED FRAMES & GRATES
SLAB TYPE FRAMES & GRATES
CONCAVE FRAMES & GRATES
RADIAL FRAMES & GRATES
PIPE FRAMES & GRATES
BI CYCLE PROOF FRAMES & GRATES
MANHOLE COVERS
WATERTIGHT
WATERTIGHT WITH INNER LID
GASKETED
LOOKING
FROST PROOF
VARIOUS ROUND
SLAB TYPE
TRENCH GRATES
ADA TRENCH GRATES
BOLTED TRENCH GRATES
VANE TRENCH GRATES
ROUND TRENCH GRATES
SQUARE TRENCH GRATES
RECTANGLE TRENCH GRATES
CONCAVE TRENCH GRATES
WATER WORKS
VALVE BOXES
CURB BOXES
EXTENSIONS
RISERS
CLEANOUTS
SERVICE BOXES
More
LOCKING BOTTOMS
RITE - HITES
CURB BOX RODS
STAINLESS RODS
METER BOXES
LIDS
INTRODUCTION
Sixty plus years and three Generations of Producing the Family of Mamhole Covers & Grates . We believe we seen it almost all had the opportunity have worked with most Engineers ,Public Works and Agencies and have established new Standards in the Lower Fifty states. There is much more to be improved and we be delighted to team up with your company.
FABRICATION & MACHINE SHOP
INTRODUCTION
Totally modern Machine Shops with constant upgrades makes it posssible to work with high valued Projects with several major Agencies where Quality, Precision & scale with time demanding delivery schedules. Our Facilities include but not limited with Robotic Welding, Shearing, Stamping, Laser Cutting, Plasma Cutting, Rolling, Bending, Extruding, powder Coating, Galvanizing and all the modern methods available.
PAVING
VALVE BOX RISERS
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ADJUSTABLE RISERS
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MANHOLE RISERS
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CURB INLET RISERS
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CATCH BASIN RISERS
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RITE -HITE
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MORE
VALVE BOX EXTNS
CURB BOX EXTNS
FIXED RISERS
PRECAST FORMS
Collapsible Core Forms
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Tapered Core Forms
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Round Forms
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Inlet Forms
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Manhole Forms
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Trench Forms
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More
- Leaching Forms
- Catch Basin Forms
- Trash Racks
- Box Culvert Forms
- Curb Inlet Forms
- Casting Table Forms
- Headwall Forms
- Lifting Beams
- Median Barrier Forms
- Grade Ring Forms
- Double Tee Forms
WATER WORKS TOOLS
CURB BOXES KEYS
VALVE BOX KEYS
CURB BOX WRENCHES
VALVE BOX WRENCHES
CURB BOX EXTENSIONS
VALVE BOX EXTENSIONS
MORE
BRASS BOLTS
VBX LIDS
CURB BOX LIDS
LOCKING LIDS
GRATES ETC.
PIPE GRATES
BEEHIVE GRATES
TREE GRATES
DITCH TYPE GRATES
CONVEX GRATES
CASCADE GRATES
HIGH VELOCITY GRATES
PRECAST CONCRETE EQUIPMENT
PRECAST
VALVE BOX RISERS
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ADJUSTABLE RISERS
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MANHOLE RISERS
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CURB INLET RISERS
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CATCH BASIN RISERS
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RITE -HITE
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MORE
VALVE BOX EXTNS
CURB BOX EXTNS
FIXED RISERS
PRECAST FORMS
Collapsible Core Forms
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Tapered Core Forms
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Round Forms
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Inlet Forms
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Manhole Forms
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Trench Forms
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More
- Leaching Forms
- Catch Basin Forms
- Trash Racks
- Box Culvert Forms
- Curb Inlet Forms
- Casting Table Forms
- Headwall Forms
- Lifting Beams
- Median Barrier Forms
- Grade Ring Forms
- Double Tee Forms
PRECAST
CURB BOXES KEYS
VALVE BOX KEYS
CURB BOX WRENCHES
VALVE BOX WRENCHES
CURB BOX EXTENSIONS
VALVE BOX EXTENSIONS
MORE
BRASS BOLTS
VBX LIDS
CURB BOX LIDS
LOCKING LIDS
PRECAST
PIPE GRATES
BEEHIVE GRATES
TREE GRATES
DITCH TYPE GRATES
CONVEX GRATES
CASCADE GRATES
HIGH VELOCITY GRATES
INTRODUCTION
Totally modern Machine Shops with constant upgrades makes it posssible to work with high valued Projects with several major Agencies where Quality, Precision & scale with time demanding delivery schedules. Our Facilities include but not limited with Robotic Welding, Shearing, Stamping, Laser Cutting, Plasma Cutting, Rolling, Bending, Extruding, powder Coating, Galvanizing and all the modern methods available.
MARINE PRODUCTS
INTRODUCTION
Our offices & warehouses being located in coastal cities like Baltimore,Charleston,Tampa to name a few made it very convenient to become leaders in Marine Engineering & Products. The high strength requirements is very easily adaptoble with our Forging Units for strength & versatility
ANCHORS
Plow Anchor
Claw Anchor
Grapnel Anchor
Mushroom Anchor
Very large mushroom anchors
Danforth or Fluke Anchor
More
BOLLARDS
PERMANENT BOLLARDS
RETRACTABLE BOLLARDS
REMOVABLE BOLLARDS
FOLD DOWN PARKING BOLLARDS
PLASTIC BOLLARDS
STAINLESS STEEL BOLLARDS
SAFETY BOLLARDS
BRIDGES & WATERWAYS
Bank protection
Towpaths
Locks
Lock gates
Lock equipment
Inclined planes
Boat lifts
SHIP BUILDING
Hot Rolled Steel
Steel Plate
Wire Rod
Cold Rolled Steel
Galvanized Steel Products
Stainless Steel Products
Electrical Steel Products
OIL & GAS CASTINGS
PUMPS & VALVES
Ball Valve
Butterfly Valve
Plug Valve
Gate Valve
Globe Valve
Needle Valve
More
Solenoid Valve
Coaxial Valve
Angle Seat Valve
INSPECTION COVERS
Centrifugal Pumps
Reciprocating Plunger Pumps
Progressive Cavity pumps
Gear Pumps
Diaphragm pumps
Metering pumps
More
FLANGES
Weld Neck Flange
Long Welding Neck Flange
Slip-on Flange
Threaded Flange
Socket Weld Flanges
Blind Flange
More
Spectacle Blind Flange
Lap joint Flange
Reducing Flange
Square Flange
Expander Flange
Spade and ring spaces Flange
Weldo Flange
Nipo Flange
Orifice Flange
Loose Flange
High Hub Bling Flange
Screwed Flange
Plate Flange
FITTINGS & FLANGES
Compression Fittings
Flare Fittings
Threaded Fittings
Welded Fittings
Flanges Fittings
Pipe Fittings
More
INTRODUCTION
The very stringent standards and watertight combinition is a very natural fit for the combined Foundry, Fabrication & forging units we operate. We are very uniquely positioned to handle this sector with much ease and comfort with maximum results in redesign and innovations.
RAIL & TRANSIT
INTRODUCTION
The very stringent standards and watertight combinition is a very natural fit for the combined Foundry, Fabrication & forging units we operate. We are very uniquely positioned to handle this sector with much ease and comfort with maximum results in redesign and innovations.
OEM PRODUCTS
Ball Valve
Butterfly Valve
Plug Valve
Gate Valve
Globe Valve
Needle Valve
More
Solenoid Valve
Coaxial Valve
Angle Seat Valve
EXTRA STRENGTH METALS
Centrifugal Pumps
Reciprocating Plunger Pumps
Progressive Cavity pumps
Gear Pumps
Diaphragm pumps
Metering pumps
More
CUSTOM METALS
Weld Neck Flange
Long Welding Neck Flange
Slip-on Flange
Threaded Flange
Socket Weld Flanges
Blind Flange
More
Spectacle Blind Flange
Lap joint Flange
Reducing Flange
Square Flange
Expander Flange
Spade and ring spaces Flange
Weldo Flange
Nipo Flange
Orifice Flange
Loose Flange
High Hub Bling Flange
Screwed Flange
Plate Flange
EQUIPMENT
Compression Fittings
Flare Fittings
Threaded Fittings
Welded Fittings
Flanges Fittings
Pipe Fittings
More
WIND & SOLAR
WIND TURBINES
Hub Spacer - Stabilizer
Turbine Mounting Bracket
Medium Blade
Mounting Bolt
Rear Needle Bearing
Magnet Rotor Plate
More
Aluminum Register Bar
HEAVY METALS
Centrifugal Pumps
Reciprocating Plunger Pumps
Progressive Cavity pumps
Gear Pumps
Diaphragm pumps
Metering pumps
More
SOLAR PRODUCTS
Solar Mounting Brackets
Solar Panel Parts
Photovoltaic Accessories
ABS CLAMP
R & D FACILITIES
Compression Fittings
Flare Fittings
Threaded Fittings
Welded Fittings
Flanges Fittings
Pipe Fittings
More
INTRODUCTION
The very stringent standards and watertight combinition is a very natural fit for the combined Foundry, Fabrication & forging units we operate. We are very uniquely positioned to handle this sector with much ease and comfort with maximum results in redesign and innovations.
OUR PROCEDURES
RE-DESIGN & OPTIMIZATION
Improve Design
Alternate Materials
Automation
Robotics
Reduce Costs
Increase Strength
Modern Facilities
PROTOTYPING & SAMPLING
Optimization
Finalizing Production
Prototyping & Sampling
Inspection & Approval
Primary Inspection
Testing
More
Coatings
Assembly
Secondary Inspection
Packaging
Final Inspection
Logistics
To your Door - Repeat
PLANNING & PRODUCTION
Optimization
Finalizing Production
Prototyping & Sampling
Inspection & Approval
Primary Inspection
Testing
More
Coatings
Assembly
Secondary Inspection
Packaging
Final Inspection
Logistics
To your Door - Repeat
QUALITY CONTROL & TESTING
Inspection
Dimensional inspection
Nondestructive testing
Visual inspection
Material testing
Mechanical property test
More
Chemical inspections
Collecting data
Quality certificates
Setting testing standards
Surface finishing
Test the radiography
COATINGS & PAINTING
Steel Crates
Stackable Packing
Reusable Packing
Custom Packing
Heavy Duty Packing
Special Materials Packing
Wooden Packing
FINISHING & ASSEMBLY
Ocean Freight
LTL Shipments
Flat Bed Deliveries
Door to Door Deliveries
Box Truck Deliveries
Crane Deliveries
Special Handling
PACKAGING & LOGISTICS
Ocean Freight
LTL Shipments
Flat Bed Deliveries
Door to Door Deliveries
Box Truck Deliveries
Crane Deliveries
Special Handling
PRODUCT SHOWCASE
Research CenterFlorida, USA
OUR PILLARS FOR SUCCESS
At Mega Foundries every Products undergoes a rigid Stress Test no matter its current standing just for for evaluation and recommendations for future recourse always seeking the opportunity to include a new innovation to the Industry always being ahead of our Piers
Because of New Technologies and implementations of advanced processes and methods Team Mega Foundries has always modernized and guaranteed cost savings
Ten Points of optimization is a Manta at Mega Foundries. Optimization details at confidential and available to customers.
Disa of Denmark, Sinto of Japan, & Megma Soft of Germany foundry equipment used for our manufacturing. We are constantly upgrading and being ahead delivering the best to our valued customers
AI is appreciated and is inclusive at Mega Foundries. Foundry Technologies is advanced at Mega Foundries facilities
Reverse Engineering is an absolute with Team Mega Foundries Engineering. We always go back to the origins of the product and innovate new additions to be ahead in the industry